Effects of garnet particles and chill casting conditions on properties of aluminum matrix hybrid composites

Main Article Content

Haider Tawfiq Naeem
Firas Fouad Abdullah

Abstract

In recent years, the demand of high-performance and light-weight materials was increasing for industrial applications. The present research aims to study microstructural and mechanical properties of aluminum matrix hybrid reinforced 6-12 wt.% of garnet under the effects of materials chill casting during the manufacturing aluminum matrix composite. In this research work, metallic mold and no chills were used. In order to evaluate the quality of the chill end casting microstructure, hardness, and tensile tests were conducted on the prepared composite specimens. Aluminum matrix composites underwent the chill casting process have been examined using the optical microscope, scanning electron microscopy and X-ray diffraction. Microstructure outcomes of the casted Al-composites alloy indicated that having precipitations (Al2Si, AlCuMg2Si) and Garnet particulates hard within the Al-matrix. The results showed that the copper chill casting is the better one in terms of improving the mechanical properties because of its high volumetric heat capacity. Aluminum composite with addition of 9% Garnet composite produced via copper chill casting exhibits better mechanical properties.

Metrics

Metrics Loading ...

Article Details

How to Cite
Naeem, H. T., & Abdullah, F. F. (2019). Effects of garnet particles and chill casting conditions on properties of aluminum matrix hybrid composites. Eclética Química, 44(2), 45–52. https://doi.org/10.26850/1678-4618eqj.v44.2.2019.p45-52
Section
Original articles
Author Biography

Haider Tawfiq Naeem, Al Muthanna University

Materials Engineering Department

References

Sharma, P., A study on microstructure of aluminium matrix composites, Integr. Med. Res. 3 (3) (2015) 240-244. https://doi.org/10.1016/j.jascer.2015.04.001.

Lakshmipathy, J., Kulendran, B., Reciprocating wear behavior of 7075Al/SiC in comparison with 6061Al/Al2O3 composites, International Journal of Refractory Metals and Hard Materials 46 (2014) 137-144. https://doi.org/10.1016/j.ijrmhm.2014.06.007.

Sarada, B. N., Srinivasa, P. L. M., Ugrasen, G., Hardness and wear characteristics of hybrid aluminium metal matrix composites produced by stir casting technique, Mater. Today Proc. 2 (4-5) (2015) 2878-2885. https://doi.org/10.1016/j.matpr.2015.07.305.

Aruria, D., Adepua, K., Adepub, K., Bazavada, K., Wear and mechanical properties of 6061-T6 aluminum alloy surface hybrid composites [(SiC-Gr) and (SiC-Al2O3)], Journal of Materials Research and Technology 2 (4) (2013) 362-369. https://doi.org/10.1016/j.jmrt.2013.10.004.

Sharifi, E. M., Karimzadeh, F., Wear behavior of aluminum matrix hybrid nanocomposites fabricated by powder metallurgy, Wear 271 (7-8) (2011) 1072-1079. https://doi.org/10.1016/j.wear.2011.05.015.

Ghoncheh, M. H., Shabestari, S. G., Abbasi, M. H., Effect of cooling rate on the microstructure and solidification characteristics of Al2024 alloy using computer-aided thermal analysis technique, J. Therm. Anal. Calorim. 117 (2014) 1253-1261. https://doi.org/10.1007/s10973-014-38673.

Radhika, N., Subramanian, R., Effect of reinforcement on wear behaviour of aluminium hybrid composites, Tribology-M. S. I. 7 (1) (2013) 36-41. https://doi.org/10.1179/1751584X13Y.0000000025.

Sharma, S. C., The sliding wear behavior of Al6061–garnet particulate composites, Wear 249 (12) (2001): 1036-1045. https://doi.org/10.1016/S0043-1648(01)00810-9.

Mishra, S., Patnaik, A., Kumar, S. R., Comparative analysis of wear behavior of garnet and fly ash reinforced Al7075 hybrid composite, Wiley Online Library 50 (1) (2019) 86-96. https://doi.org/10.1002/mawe.201800121.

Saravanakumar, A., Sasikumar, P., Sivasankaran, S., Synthesis and Mechanical Behavior of AA 6063-x Al2O3 wt.%-1% Gr (x = 3, 6, 9 and 12 wt.%) Hybrid Composites, Procedia Engineering 97 (2014) 951-960. https://doi.org/10.1016/j.proeng.2014.12.371.

Sharma, A., Kumar, S., Singh, G., Pandey, O. P., Effect of particle size on wear behavior of Al–garnet composites, Particulate Science and Technology 33, (3) (2015) 234-239. https://doi.org/10.1080/02726351.2014.954686.

Kumar, R. A., Sait, A. N., Subramanian, K., Mechanical properties and microstructure of stir casted Al/B4C/garnet composites, Materials Testing 59 (4) (2017) 338-343. https://doi.org/10.3139/120.111007.

Uthayakumar, M., Aravindanb, S., Rajkumarb, K., Wear performance of Al–SiC–B4C hybrid composites under dry sliding conditions, Materials and Design 47 (2013) 456-464. https://doi.org/10.1016/j.matdes.2012.11.059.

Suresh, R., Hemanth, J., Assessment of dispersiod content and chill effect for improved mechanical properties of chilled aluminium alloy quartz particulate composite, ASME International Mechanical Engineering Congress and Exposition 12 (2008) 631-634 https://doi.org/10.1115/IMECE2008-67433.

Sharifi, E. M., Karimzadeh, F., Wear behavior of aluminum matrix hybrid nanocomposites fabricated by powder metallurgy, Wear 271 (7-8) (2011) 1072-1079. https://doi.org/10.1016/j.wear.2011.05.015.

Seah, K. H. W., Hemanth, J., Sharma, S. C., Mechanical properties of aluminum/quartz particulate composites cast using metallic and non-metallic chills, Materials & design 24 (2) (2003) 87-93.‏ https://doi.org/10.1016/S0261-3069(02)00144-9.

Spinelli, E. J., Cheung, N., Goulart, P. R., Quaresma, J. M. V., Garcia, A., Design of mechanical properties of Al-alloys chill castings based on the metal/mold interfacial heat transfer coefficient, International Journal of Thermal Sciences 51 (2012) 145-154.‏ https://doi.org/10.1016/j.ijthermalsci.2011.08.014.

Wankhede, D. M., NarkhedeS, B. E., Mahajan, K., Choudhari, C. M., Influence of Copper Chills and Pouring Temperature on Mechanical Properties of LM6 Castings, Advances in Materials and Metallurgy In: Conference paper 2019 207-216.‏ https://doi.org/10.1007/978-981-13-1780-4_21.

Nityanand, B., Prasad, M. G. A., Fractographic and three body abrasion behaviour of Al-Garnet-C hybrid chill cast composites, IOP Conference Series: Materials Science and Engineering 225 (1) (2017)‏ https://doi.org/10.1088/1757-899X/225/1/012290.

Bandekar, N., Prasad, M. G. A., Study of Dispersoid Content and Chill Effect for Improved Mechanical Properties of Aluminum-Garnet-Carbon Hybrid Metal Matrix Composites, International Journal of Engineering Technology, Management and Applied Sciences 3 (2015) 616-623. http://www.ijetmas.com/admin/resources/project/paper/f201503111426091722.pdf.